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SUBJECT: GROUNDING IN ISOLATED POWER SYSTEMS IN OPERATING ROOMS, ICU, CCU, LABOR & DELIVERY, ER, etc.

Author: Mark Falesch – General Manager, Powerserve

INTRODUCTION:

What does NFPA 99 say about Isolated Power Systems and the grounding network?

"…The use of an isolated power system (IPS) shall be permitted as a protective means capable of limiting ground fault current without power interruption…"

"…In addition to the usual control and protective devices, each isolated power system shall be provided with an approved continually operating line isolation monitor that indicates possible leakage or fault currents from either isolated conductor to ground…"

"…NOTE: Protection for the patient is provided primarily by a grounding system. The ungrounded secondary of the isolation transformer reduces the maximum current in the grounding system in case of a single fault between either isolated power conductor and ground. The line isolation monitor provides warning when a single fault occurs, or when excessively low impedance to ground develops, which might expose the patient to an unsafe condition should an additional fault occur. Excessive current in the grounding conductors will not result from a first fault. A hazard exists if a second fault occurs before the first fault is cleared…"

Realistically, in order for Ground Detectors or Line Isolation Monitors to properly detect or sense leakage current which compromises (or grounds) the isolated power system, there must be a low impedance equipment ground path from the point of equipment use, or patient ground, back to the isolated power panel where the LIM or Ground Detector is located and attached. If this circuit has high impedance, the LIM or Detector may not sense the "real" level of leakage current circulating in the O.R./patient vicinity.

As in "normal" electrical systems, grounding in a patient care or anesthetizing area is important for protection against shock and electrocution. Proper grounding dissipates static charges and diverts fault currents and normal leakage currents away from patients and personnel.

Equipment/Appliance Power Cord Grounding:

The grounding conductor in equipment power cords prevents static charges from reaching dangerous levels on non-current carrying parts such as cases, housings and boxes of electrical instruments. If these instruments are not properly grounded, a static charge could build up. This charge could then discharge as a static spark. This static charge could be a hazard to the patient and personnel if it ignited some flammable gas, or if it discharged into the patient as a shock (microshock).

This grounding conductor also provides a path for leakage current which could be conducted to the case of an appliance or instrument. The level of this leakage current depends on the nature of the instrument and its’ insulation. This leakage current could establish potential differences between pieces of equipment and could flow through vital organs of the patient, if a current path is established. For example, during cardiac catheterization, small amounts of current could lead to ventricular fibrillation.

Ground Wiring (Hard Wiring) Between The Isolated Power Panel And The O.R.:

All electrical instruments and appliances with good, solid internal grounding characteristics need an equally solid and low impedance ground circuit to be plugged into: ie – the hard-wired ground system between the isolated power panel and the O.R., and receptacles contained therein.

Current codes and standards require that all conductive surfaces within the patient vicinity be properly grounded. A high-integrity grounding system allows the intermingling of electric instruments and appliances located near or attached to the patient without the risk of leakage or fault current to the patient. A low impedance ground circuit in the O.R. ensures that potential differences between conductive surfaces and multiple instruments will be kept to a minimum.

Does this mean that older systems must be completely rewired to meet current code requirements?

Not necessarily. Many old systems, even though they were not wired with dedicated ground wires and rely only on "conduit grounds", still have low impedance ground circuits – less than 0.2 ohms as currently required by NFPA 99 for existing systems.

However, ground circuit impedance values can "climb" with age. Over time, receptacles can become loose in their boxes - causing higher resistance to the box/conduit ground circuits. Additionally, receptacles "wear" with age. Not only do the L1 & L2 power pins become loose with reduced spring tension, so do the equipment ground pins and contacts. These conditions have to be addressed in order to assure a low impedance ground circuit. Occasionally, O.R.s are rewired or reconfigured without adequate attention paid to the ground circuit between the isolated power panel and the room/new room it feeds.

Ground system testing:

The impedance testing of ground systems in operating rooms and critical care areas is best performed while conducting the required periodic testing of the associated Isolated Power Systems (IPS) . Not only is it important to verify this low impedance value between each receptacle ground pin and the IPS ground bus – it is very important to also test the tension of the ground pin receptacle. If this tension is deficient due to excessive wear (particularly on straight-blade receptacles), a high impedance connection can result. In these cases the receptacles should be replaced.

Ground system testing when Ground Detectors are still in use in the Isolated Power Systems:

NFPA 99 Section 3 takes a very strong position with respect to ground conductor testing in older systems which do not meet the performance levels of modern day Isolated Power Systems with Line Isolation Monitors:

Specifically, refer to NFPA 99 (1999 Edition) Section 3-3.2.1.2(f)1 Wet Locations found on page 25:

Exception No. 2: In existing construction, the requirements of 3-3.2.1.2(f)1 are not required when a written inspection procedure, acceptable to the authority having jurisdiction, is continuously enforced by a designated individual at the hospital, to indicate that equipment- grounding conductors for 120-V, single-phase, 15- and 20-A receptacles, equipment connected by cord and plug, and fixed electrical equipment are installed and maintained in accordance with NFPA 70, National Electrical Code, and applicable performance requirements of this chapter. The procedure shall include electrical continuity tests of all required equipment, grounding conductors, and their connections. These tests shall be conducted as follows:

Fixed receptacles, equipment connected by cord and plug, and fixed electrical equipment shall be tested:

    1. When first installed
    2. Where there is evidence of damage
    3. After any repairs, or
    4. At intervals not exceeding 6 months

What does all this mean?

It means that unless the Isolated Power System meets all the criteria set forth in Section 3 (and Ground Detector systems do not) the only basis for leaving them in service is by fulfilling the requirements stated in "Exception No. 2" above.

This means that the hospital must:

Create a written inspection procedure for the testing and maintenance of all 120V, 15 & 20 amp receptacle grounds and equipment grounds that will ensure the ground impedance performance levels stated in NFPA 99 Section 3.
Identify the "authority having jurisdiction".
Gain approval of the written inspection procedure by the "authority having jurisdiction".
Identify the hospital personnel responsible for enforcing the procedure.
Perform the ground system testing at intervals not exceeding 6 months
Perform recordkeeping of the tests in accordance with Section 3-3.4.3.

What this says is that it is acknowledged that the "pre-Line Isolation Monitor systems" (Ground Detection systems) provide minimal capability for fault detection and patient protection from electric microshock - remember these systems were put in place to prevent arcs, sparks and explosions of flammable anesthetics. So, as a "stop-gap measure" the Code states that the grounding system must, at least, perform in a manner that will minimize the risk of excessive millivolt potential differences and microshock to the patient. Regular periodic testing is the only way to determine the impedance levels within the grounding system.

 

 

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